Home » Repair
  • Ultrasonic Cutting Machine

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    MCI were called to a well known bakery, to investigate a problem with a Hypermill ultrasonic cutting machine. The fault was in one of the two generators which provide ultrasonic vibrations to the cutting blades. The generator was transferred to our workshop, where we found a faulty relay and a…

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  • Krones Prontomatic

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    MCI were called out to an emergency at a bottling plant. A Krones Prontomatic bottler / labelling machine had conveyor issues halting production. MCI’s engineers investigated and diagnosed a fault on a profibus card fitted to one of the obsolete Danfoss drives. The drive was removed and taken to our…

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  • Animation showing an instrument cluster circuit board before and after repair.

    Instrument Cluster

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    With the recent golf Open Championships at Royal Troon in Scotland, we at MCI thought we’d celebrate it with a golf repair story. MCI received an instrument cluster and switch control from a well-known golf club that operates a tractor-mounted sprayer for treating the greens and fairways. Unfortunately, due to…

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  • Stone Cutting Machine

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    MCI had a call from a stone cutting company with a failed servo axis drive on their stone cutting machine. Production stopped. MCI’s engineers quickly set to work and found that the drive had multiple component failures and track damage caused by an electrical surge. New components were fitted and…

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  • Tractor Circuit Board

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    MCI has long associations with the farming community. We recently helped a local farmer by repairing a circuit board from his old, but cherished, tractor. This tractor is critical to the operation of the farm and a quick fix was definitely needed. A replacement circuit board is very expensive and…

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  • Replacement Inverter

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    MCI was asked, by a manufacturer, to fix their main production machine. The old inverter had failed and the customer didn’t have a backup to programme the settings on the new inverter. MCI came to the rescue and were able to bring the old inverter back to life just long…

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  • Failed Mitsubishi PLC

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    MCI received a call from a new customer who manufactures portable cabins. Their long serving wood pressure treatment machine had a failed Mitsubishi PLC. Unfortunately, the customer did not have a backup of the PLC program, so it had been very difficult to get the machine running again without MCI’s…

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  • Spark Erosion Machine

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    A long standing MCI customer, who makes gas turbines for industry, civil and defence aerospace etc. had a broken spark erosion machine. This machine is used to cut vanes for turbines from very hard materials like titanium. Traditionally, a milling machine would be used to cut materials, but because the…

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  • Obsolete Drives Replacement

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    Following an obsolescence audit at a customer’s facility, an expensive upgrade was recommended by the machine manufacturer which would result in loss of production for some time. As a more cost effective solution, MCI was asked to keep the original machinery going by sourcing three obsolete drives. Not only would…

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  • Damaged Touch Screen

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    MCI received a touch screen control panel from one of our regular customers. The touch screen had been damaged by someone using a ballpoint pen on it. MCI’s engineers replaced the damaged parts and tested it before returning it to the customer. One happy customer and the machine was back…

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