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  • A probe unit built into a control panel as repaired by MCI Electronics

    Industrial Mixer

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    The new client to MCI sent in a faulty industrial mixer.  MCI’s repair team traced the fault to a damaged probe unit built into the control panel. MCI repaired, tested, and returned the unit back to a happy customer.  If you are having control unit problems, just give us a…

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  • Automated PLC control system designed and installed by MCI to reduce energy consumption.

    Reduce Energy Usage

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    A customer in the pharmaceutical distribution industry asked MCI to help reduce the energy usage of one of its lines. MCI designed and installed this automated PLC control system, which reduced the customer’s energy consumption and unnecessary mechanical wear and tear. If you’re interested in learning more about how we…

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  • Animation showing different views of an obsolete Advantech HMI touch screen - MCI repair.

    Obsolete Touch Screen Repair

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    A prominent packaging company needed an urgent repair of the main touch screen from their HHS multi head glue system as production had stopped. They said that a ‘bang’ was heard from the screen following by a burning smell. Despite being obsolete, MCI was able to repair the unit quickly,…

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  • Animation showing various stages of the repair of a Ferrocontrol power unit.

    Power Unit

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    The customer asked us to have a look at a Ferrocontrol power unit which they brought into the workshop for MCI to repair. Here you can see one of MCI’s engineers checking the control panels in the machine at the customer’s factory. If you have any issues with your control…

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  • Animation showing the before and after photos of a railway control board with a blown chip

    Railway Controller

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    MCI received a railway controller from a customer. A chip in the board had clearly blown and the integrated circuit was in need of repair. We believe that an external overload probably caused the fault. MCI replaced the chip and the controller was fixed. If you are having problems with…

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  • Animation showing a CNC display before and after repair.

    Reviving a Failed CNC Display

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    MCI received a CNC display from a customer who manufactures hydraulic rams. The display was a digital read-out for a CNC centre lathe. It had failed due to the age of some of its internal components. MCI replaced the worn components and the power supply to get it working again.…

    Read more…: Reviving a Failed CNC Display
  • Animation showing a close up look at a faulty heavy duty DC motor before repair.

    Bringing a damaged motor back to life

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    MCI received a heavy duty DC motor from a client which was badly damaged, as you can see from our photos. The armature had a large number of shorts due to a rub found on the commutator risers. All the commutator undercutting repairs were completed and all the shorts were…

    Read more…: Bringing a damaged motor back to life
  • Animation showing the before and after photos of a damaged softstart and contactor repair

    Production Line

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    MCI received a call from a new client that was having problems with their production line that had an electrical fault.  After doing some fault finding, our engineer saw that water ingress had caused a motor soft start to fail.  Further investigation also revealed a damaged contactor.  We sourced a…

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  • Servo motor circuit board repaired by MCI Electronics

    Servo Motor Repair

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    MCI got a servo motor in for repair.  As you can see from the photos, it didn’t take much time to notice that some of the components had burnt out.  Luckily, we had replacements in our workshop.  The damaged components were quickly swapped.  If you are having problems with your…

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  • MCI Electronics engineer faultfinding and repairing a PLC control panel.

    PLC Control Panel

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    MCI is getting down to business with this customer’s PLC control panel. We offer onsite Fault finding and repair 24/7. If you need help with your machinery, give us a call on 01324 611371 to see how we can help you with your breakdown.

    Read more…: PLC Control Panel